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Machine tools

Komtas

DX Solutions

  • Function Wear diagnosis, chipping diagnosis, tool breakage diagnosis, hole curving diagnosis, hole diameter diagnosis, hole depth diagnosis, utilization of past data, abnormality detection
  • Connection NC FANUC I series (Komatsu NTC machines)
  • Connection with NC Ethernet connection
  • Number of external input channels 8

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Monitoring the machining status without overlooking a subtle change

Only a single cable enables you see the both statuses of machining and production.

  • Monitoring system that collects and analyzes process data at 1‑millisecond intervals, visualizes trends, and issues alarms when necessary.
  • Customizable analysis tools adapt to your operating conditions.
  • Supports improvements in machining performance, cost efficiency, and overall productivity.
  • Available in Japan & US.

Features and benefits

Eight kinds of applications let you grasp the machining status

With every application by purpose, Komtas can make program settings and feature collections automated. There are 8 kinds of applications: Wear diagnosis, chipping diagnosis, tool breakage diagnosis, hole curving diagnosis, hole diameter diagnosis, hole depth diagnosis, utilization of past data, abnormality detection

High-speed data collection by 1 millisecond and data cleansing

High speed data collections enable you to monitor a subtle machining change up to tips of multi-blade tools. Then, those cleansed data of the machining processes or the whole lines are mechanically converted to each application language which is understandable to operators, helping them decide the next action.

Make the machining conditions visible to operators, sending those data into NC

Once an operation process is completed, the process calculation results are shown at once. By setting the abnormal thresholds as well as notification address, Komtas gives abnormality warnings to NC, which help you stop consecutive failures in your production.

Detect abnormal data

Komtas can be particularly helpful for someone who doesn't know what to do, even though they want something in preventive maintenance or in detection of process abnormalities.


Specifications

Metric Imperial (US)
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  • Application: Wear diagnosis, chipping diagnosis, tool breakage diagnosis, hole curving diagnosis, hole diameter diagnosis, hole depth diagnosis, utilization of past data, abnormality detection
  • Connectable machines: Made by Komatsu NTC (Including Nippei Toyama)
  • Data connection object: FANUC i Series
  • Interface (LAN): M12 x Type 8 pin = 2 port (10/100/1000)
  • Interface (USB): USB3.0 Type A = 2 ports / USB2.0 Type C = 1 port
  • Interface (HDMI): 1 port
  • Number of external data inputs: 8 analog voltage
  • Power rated voltage: AC100-240V
  • Body size (mm): 290 x 280 x 85 (width x height x height, standing includes handle)
  • Body size (in): 11.4 x 11.0 x 3.3 (width x height x height, standing includes handle)