KOMATSU
Komatsu Undercarriage Continues to Make Strides in Customer Satisfaction

Reported by Yukihiro Suzaki, Komatsu Ltd.

PT Komatsu Undercarriage Indonesia (KUI)

A completed track link assembly for D375A bulldozer

KUI has expanded production capacity with the latest facilities.
PT Komatsu Undercarriage Indonesia (KUI) is the first component plant that the Komatsu Group established outside Japan. The aim is to build the foundation for an undercarriage parts supply structure in markets worldwide where Komatsu equipment is in operation. Used in crawler-type construction equipment, undercarriage parts are one of the components most subjected to wear and tear and that require a stable supply to avoid machine downtime. The largest repair costs also mount up for these parts—a key consideration for customers with a pressing need to reduce operational costs.

Consequently, KUI’s mission is not only component production and ensuring a stable supply of genuine Komatsu undercarriage parts to customers but also providing customers with solutions by offering satisfying products and services.

Providing Products That Meet Customer Needs
KUI launched production in April 2001 and achieved track link assembly sales totaling 10,000 units in July 2004. In October 2006, KUI commenced production of track link assemblies for D375A bulldozers in order to quickly supply spare parts for machines working in Indonesian coal mines around the clock without downtime. Moreover, KUI not only produces and supplies standard undercarriage parts but also develops and manufactures products optimized to customers’ specific job sites and machine usage. For example, KUI developed abrasion-resistant and shock-proof reinforced links for D155A bulldozers (originally supplied as replacement parts but are now equipped in D155A bulldozers as standard parts) for use on sandy sites in such areas as the Middle East, where abrasion is rapid. In this way, KUI is expanding its reach for the development and production of undercarriage products for customers worldwide.

Hosting Global Undercarriage Conference
In order to respond to customers’ demands around the world, Komatsu has further expanded facilities at KUI since 2004 to bolster its production capacity by 1.5 times for track link assemblies and three times for rollers. This reinforcement has resulted in a jump in track link assembly shipments from 10,000 to 20,000 units in just 18 months.

Upon completion of facility expansion in November 2006 and as an opportunity to further augment the global supply structure, Komatsu held a global conference regarding undercarriages in Jakarta, Indonesia, and introduced KUI’s products and supply structure to sales representatives from the Komatsu Group’s sales subsidiaries worldwide. While ensuring a reliable production structure, quality control and the development of new products at KUI, the conference provided a platform for a lively discussion on strengthening customer support and offering products that satisfy customers. In this respect, the entire Komatsu Group is determined to make continuous concerted efforts to boost customer satisfaction.