KOMATSU
Advanced Technician Competition Produces the Best of the Best

By Kevin Crampsie, Komatsu America Corp.

A field technician uses Komatsu’s online diagnostics to aid in troubleshooting the WA250 wheel loader.

A technician examines the PC2000 excavator, one of the large machines included in the 2008 competition.

As director of the Advanced Technician Competition, Mr. Wade Archer has enjoyed watching the growth and success of the program.
Komatsu’s Training and Demonstration Center hosted the 12th annual Advanced Technician Competition (ATC) from February 4 through February 8, 2008.

Komatsu distributors across North America sent their top field and service technicians to Komatsu’s Cartersville facility in Georgia in the United States to test their product knowledge and troubleshooting skills against each other in a variety of individual and team competitions.

“This event has grown every year in terms of pieces of equipment as well as participants and vendors,” says Mr. Wade Archer, technical training instructor at the Cartersville facility and director of the ATC program. Mr. Archer recalls his involvement with ATC began as a judge in 2005. “I began my career as a field technician,” he explains, “so I know first-hand the difficulties you can encounter on the job site. I knew immediately that ATC was a program that could benefit everyone from the technicians and their distributors to equipment owners and operators.

“We are seeing some of the top technicians from each branch, and this competition will truly produce the best of the best.”

One of the technicians representing Brandeis Machinery & Supply Company, a Midwest distributor of Komatsu equipment, participated in his branch competition for the past four years with the hopes of advancing to ATC, and this was the first year he qualified. “Sure, it would be great to walk away with an award from ATC,” he says, “but by making it this far, I already feel like a winner.”

Improving Skills Benefits Technicians, Distributors and Ultimately Customers
The participants applied their skills to a variety of Komatsu utility, construction and mining equipment, with machines ranging in size from the 3,629-kg (8,000-lb) PC35MR compact hydraulic excavator to the 199,584-kg (440,000-lb) PC2000 entry-level mining excavator.

Each machine has two problems or “bugs” for the technicians to identify and share their proposed solution with on-site judges. Mr. Archer explains, “Our goal is to completely duplicate the actual work environment so the contestants are not only judged on whether they correctly diagnose the problems but also on following proper safety procedures and utilizing the available literature and diagnostic tools in addition to the questions they ask the judges.”

There is also a team or group portion of ATC which poses even more of a challenge. While the contestants know weeks in advance which machines they will troubleshoot in the individual competitions, they have no idea as to which unit will be featured in the team competition. Mr. Archer notes, “We refer to the team event as the ‘Mystery Machine Competition’.”

Komatsu provided a series of seminars and workshops for the participants between competitions in which they earned additional points towards their final scores for each seminar attended.

“Komatsu’s and my goal for ATC is to encourage technicians to improve not only their diagnostic skill levels but also their communication skills,” says Mr. Archer. “After the events, I see many of these technicians networking with each other and sharing ideas and knowledge. They now have an additional resource or contact to help them with future problems.

“In the end, this event benefits everyone from the technicians to their distributors and ultimately the end users, our customers. It’s our hope the technicians will apply their ATC training and diagnostic skills in the workplace to keep customers’ downtime to a minimum.”

For more information on ATC and Komatsu’s Training and Demonstration Facility, please visit the following website: www.kactraining.com